PVC pipe extrusion line

1,Production flow

Raw material+agency----------mixing---loader-----force feeding-------extrusion------------extrusion mould—vacuum forming tank---spray cooling tank—oil printer---haul-off---cutter----stacker

2,Each part machinery's function introduction

(1),raw material mixing: is PVC stabilizers, plasticizers, antioxidants and other accessories, scale, technology has added into a high-speed mixer, the material and mechanical friction material from temperature to set the process temperature, and then the cold mixing machine material to 40-50 degrees; this can be added to the extruder hopper.
(2),The extruder portion: the machine equipped with a quantitative feeding device, so that the extrusion amount and feeding amount can be matched, to ensure that the products stable extrusion. Due to the characteristics of conical screw, a feeding section having a larger diameter, the material heat transfer area and the shear velocity is relatively large, is conducive to the plastics materials in metering section of screw, small diameter, reducing the heat transfer area and on the shear rate of melt, the melt at lower temperatures and extrusion. Screw in the barrel rotates, the PVC mixture plasticizing to head, thereby achieving compaction, melting, mixing and homogenizing; exhaust gas, dehydration of. The feeding device and a screw drive device with variable frequency speed control, can realize the synchronous speed control.

(3),Extrusion die head part : by compaction, melting, mixing of PVC, with follow-up materials by the screw to die, extrusion die head is the key part of the pipe forming

(4),Vacuum shaping water tank for pipes, cooling stereotypes, stereotypes water tank is provided with a vacuum for shaping and cooling of the vacuum system and a water circulating system, stainless steel tank, circulating water spray cooling, vacuum shaping water tank is provided with a mobile device, and left and right height regulating manual device.

(5),hauling machine for continuously, automatically and is cooled to harden the pipes from the head out, variable frequency speed regulation

(6),Cutting machine: by the travel switch according to the length required control, automatic cutting, and delay over the frame, implementation of water production, cutting machine with permanent switch signal for instruction, complete the cutting process, the cutting process and pipe running to maintain synchronization, cutting process by the electric and pneumatic drive, cutting machine is provided with a dust suction device, the cutting chips produced by timely aspirate, and recovery

(7),stacker: material turning movement from the cylinder through the gas path control to achieve erection, turning a limit device, when the cutting saw to cut the pipe, pipe to transport, after time delay, the cylinder into the work, realize the turning action, reach the discharging purpose. After unloading, the delay of several seconds automatic reset, waiting for the next cycle.

We use good quality C model and U model steel as the frame, SIEMENS motor, SIEMENS contactor, OMRON tempertre controller, TTIANYI Button, ABB/FUJI/HOLIP/SHREADER inverter etc. electrical parts.

3,machinery technical parameter

Others models:

Service commitment

"Quality creates the future" is our aim. To ensure product quality, our company has a comprehensive scientific quality assurance system. We strictly carry out the purchase contract which we sign it together, and make the following commitments:

1. pre-sale service commitment

To help you learn more about the performance of my Products, we would like to introduce the product's performance and use of knowledge to you to answer your questions about our product and other pre-sales service.

2. Sales service commitment

After signing of the contract, according to your design requirements, we have an obligation to provide a set of free system optimized design scheme for you.Sincerely welcome your supervising about our equipment manufacturing process. We will cooperate actively.

3. After-sales service commitment

Pre-installation inspection: Before installation, we send technicians to the scene. We'll open the package together to inspect specifications, models, equipment, number of accessories on the quantity and appearance. Acceptance criteria is according to the national standard, the ministerial standard, and the contract signed by both parties. After The acceptance both sides should sign the open-package records. Damage and missing parts due to the transportation, we will coordinate related department to compensate for the missing parts.

When installing the unit we will send the technicians to your factory to carry out technical disclosure.We will do the regular quality tracking service, understand and guide the operation of equipment at any time. Provide technical advice; always provide the required spare parts of normal maintenance. According to your requirements, we'll send the technical personnel as technical support.

To our offered device, you have any request or doubt, we will reply within 24 hours. If necessary we'll send technicians to do on-site guidance.

4. On-site service

During the equipment installation, our company will send staff toconduct

on-site service,butthe cost for visaand come-and-back air tickets ,accommodation, eating will be undertook by the buyer and be paid 60USD/day.

5,Warranty period

Your production line according to the relevant regulations of the state, since the completion of commissioning date, in accordance with procedures correctly use of premise, will be provided free warranty service: the complete equipment maintenance is 12 months and the Electric equipment maintenance is 6 months.

During the specified warranty period, causing the fault due to our manufacture, you could notify our center or the local department of special maintenance. We will use the shortest possible time to solve the problems. And resume the production as soon as possible.